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Finding heat shrink tubing wide enough to cover a full battery module — without it bunching, tearing, or leaving gaps — is a real challenge for hobbyists building e-bike packs, technicians refurbishing power tool batteries, and makers assembling custom energy storage systems. This 420mm wide heat shrink tubing is sized for exactly those applications, giving you a clean, professional wrap on large-format battery assemblies and multi-cell builds.
Each piece features a 420mm flat width (≈16.5"), which expands to cover large-diameter battery modules and grouped cell assemblies. Available in lengths of 1 meter (≈39.4"), 2 meters (≈78.7"), and 3 meters (≈118.1"), and in your choice of Black or Blue. The tubing is made from flexible, electrically insulating material — typically polyolefin or PVC — and shrinks uniformly when heat is applied, conforming tightly to the surface beneath.
Typical applications include wrapping lithium-ion battery modules for e-bikes and electric scooters, insulating bus bar assemblies in DIY power walls and home energy storage builds, protecting wire harnesses in automotive or marine environments, and adding a finished outer sleeve to repaired or rebuilt battery packs. The 420mm flat width makes it a practical large battery pack heat shrink sleeve for builds where standard narrow tubing simply won't cover the job.
| Product Type | Heat Shrink Tubing / Battery Wrap Sleeve |
|---|---|
| Flat Width | 420mm (≈16.5") |
| Available Lengths | 1 m (≈39.4"), 2 m (≈78.7"), 3 m (≈118.1") |
| Colors | Black, Blue |
| Shrink Ratio | Typically 2:1 (confirm with product spec sheet) |
| Activation Temperature | Typically 90°C–120°C (194°F–248°F) |
| Material | See variant options (typically Polyolefin or PVC) |
| Wall Thickness (after shrink) | See variant options |
| Voltage Rating | Contact us to confirm |
| Suitable For | Battery packs, wire harnesses, bus bars, DIY insulation |
| Application Method | Heat gun (recommended) or controlled heat source |
| Country of Origin | See variant options |
Measure the total length of the area you need to cover and add 10–15% extra for overlap and shrinkage. Available options are 1 meter (≈39.4"), 2 meters (≈78.7"), and 3 meters (≈118.1"). For battery packs, measure the full module length. When in doubt, order the next size up — you can always trim before shrinking, but you can't add length after the fact.
This tubing typically has a 2:1 shrink ratio, meaning it shrinks to approximately half its original expanded diameter when heat is applied. At a 420mm flat width, the expanded circumference is approximately 840mm. After shrinking, it will conform tightly around the target object. Always verify your pack's outer circumference fits within the expanded diameter before cutting and positioning.
Standard heat shrink tubing generally provides moisture resistance suitable for indoor and light outdoor use, but is not typically rated for full submersion or prolonged rain exposure. For applications in heavy moisture, marine environments, or outdoor installations, an adhesive-lined (dual-wall) heat shrink is generally recommended. Contact us to confirm the moisture rating for this specific product before purchasing.
Activation typically occurs between 90°C–120°C (194°F–248°F). A heat gun on a low or medium setting is the most reliable and consistent tool for large-diameter tubing. A hair dryer generally does not reach sufficient temperature for full, even shrinkage on wide-format tubing and is not recommended. Avoid open flames, which can cause scorching or uneven results.
At 420mm flat width, this tubing is designed for large battery modules and multi-cell pack assemblies — not individual small-format cells like 18650 or 21700. It is generally suited for wrapping grouped cell assemblies, bus bar insulation, or full pack outer sleeves in e-bike, power wall, or custom energy storage builds. For individual cell wraps, see our smaller-diameter heat shrink options.
No. Both Black and Blue variants are made from the same base material and offer identical insulation and shrink characteristics. Color selection is purely for visual identification or aesthetic preference — useful when color-coding different battery strings, circuits, or wire groups in a multi-pack build for faster identification during maintenance.
Yes. Cut the tubing with sharp scissors or a utility knife before applying heat. Cut slightly longer than your target coverage area, slide it into position over the battery module or wire assembly, then apply heat evenly from one end to the other. Once shrunk, the tubing cannot be repositioned, so confirm placement carefully before heating.
Ships within 48 hours · Estimated delivery Jun 30 - Jul 5
US$40
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